
| Tools: | Phillips Screwdriver |
| 10mm Box Wrench | |
| 10mm Socket Wrench | |
| Pliers |
Part Number Reference Chart
| Toyota Part | Part Number | Description |
| Air Cleaner Hose | 17882-42012 | Accordion Pipe |
| Ventilation Hose #4 | 12264-42010 | Short hose to PCV system |
| Air Hose #2 (for ISC valve) | 17348-42010 | Long hose from Accordion Pipe |
| Auxiliary Air Valve | 17670-42010 | BOV |
| Auxiliary Air Valve Hose #1 | 17341-42070 | BOV to 3000 Pipe Hose |
| Auxiliary Air Valve Hose #2 | 17342-42040 | BOV to Accordion Pipe Hose |
| Auxiliary Air Valve Hose #3 | 90445-10022 | BOV Vacuum Hose |
| Hose #1 (for Idle-up) | 90910-05186 | Vacuum hose on bottom of Accordion |
| Air Flow Meter Gasket | 22275-42020 | Rubber Gasket at front of AFM |
Teardown
| 1. | Using a 10mm socket wrench loosen the hose clamps at the 3000 Pipe and fender connections. Remove as one big piece. |
| 2. | Remove the upper IC hoses. |
| 3. | Remove the two 10mm bolts that hold the front air box to the frame. |
| 4. | Remove the 10mm bolt that connects to the brace off the AFM. |
| 5. | Disconnect the AFM electrical connector. |
| 6. | Using the wrench to first move the hose clamps, then disconnect the 3 air pipes to the accordion pipe. |
| 7. | Loosen the Phillips screws for 2 hose clamps on the accordion hose. |
| 8. | Push the front of the air box towards the front of the car then compress and pull back the accordion hose until you can slip the rear side of air box up past the front part. |
| 9. | Disconnect the PS vacuum hose on the bottom of the accordion pipe. |
| 10. | Pull the Accordion hose off the turbo. |
| 11. | Remove accordion hose and rear air box as one piece. |
| 12. | Remove the front air box. |
| 13. | Separate accordion hose from AFM body. |
| 14. | Inside the rear air box, pry back the tabs on the lock plate that cover the 4 brass bolts. |
| 15. | Using the 10mm socket wrench remove these 4 bolts. |
| 16. | Remove the lock plates and the brass air cleaner cover. |
| 17. | Now carefully separate the rear air box from the AFM. There is a rubber gasket in between. Mine was stuck together so be careful when pulling apart that you don't throw a piece across the room. |
While you are here
| 1. |
Accordion Hose After years of being in the engine the accordion hose can get brittle and cracked. Especially with the stress it takes being put on when you still have the stock turbo. The good news is that I found it was only $30 to replace. So even if yours isn't cracked, if it is old now is a good time to replace it. |
| 2. |
Accordion Hose Air Hoses The various air hoses, 3 of then, that come off the accordion hose get very hard in there old age. The one to my BOV had to be chiseled off after 12 years. It makes life much easier, to take them on and off, if you replace them with soft versions. You can either get them at Toyota, for about $20 each, or go to your local auto parts store and find something similar. |
| 3. |
Accordion Hose Vacuum Hose I found that this little hose was also a PITA. It was hardened and too difficult to remove so I just cut it off. It would probably be easier to just cut it, instead of removing it, and replace it at this time. It is just a simple bit of vacuum tubing so is less than a buck. |
| 4. |
BOV While things are off your car take your BOV and see if you can blow through it. If you can it is, like mine was, toast and is leaking your boost. You can buy the one from Toyota but those are expensive. There are two other options that I know of which are to use the BOV from a SAAB or Porsche and are $25-$30. There is a SOGI tip on installing them, as well as one from my own install. This can be done at another time because the BOV is easy to remove. |
Assembly
Reinstall
| 1. | Place the accordion hose back on the turbo. |
| 2. | Reattach the 3 air hoses on the accordion pipe and use the pliers to secure their hose clamps. |
| 3. | Reattach the vacuum hose to the bottom of the accordion pipe. |
| 4. | Put the air filter/AFM assembly in filter first then slip the accordion hose over the AFM. |
| 5. | Bolt the AFM bracket back to the body with a 10mm wrench. |
| 6. | Tighten the two hose clamps on the accordion pipe with the Phillips screwdriver. |
| 7. | Reattach the electric connector to the AFM box. |

